Latest Industry News & Information ›› MCH Hydraulics of Derbyshire

August 27, 2020 by steve

Top 5 Factors of Effective Hydraulic Troubleshooting

At MCH Hydraulics we continue encouraging clients to maintain machinery. Carried out regularly, this process saves both time and money whilst ensuring hydraulics are working to capacity. Based upon the notion of maintenance we have put together a list of five handy pieces of information every hydraulic troubleshooter needs to be aware of.

Recommendation 1: Knowing the Function

An experienced troubleshooter will be well versed in the workings of each and every component found within a piece of hydraulic equipment. This is important for a number of reasons. Firstly, a lot of components look similar but actually perform differently. If a troubleshooter gets this wrong in the first instance not only will the machine not work optimally upon fixing, it will cost more whilst being inoperable for longer.

Top Top: Don’t mistake a cartridge-type flow for a relief valve.

Recommendation 2: Understand a Schematic

A schematic takes into consideration the entirety of machines right down to the plumbing, even when spread across different rooms and eve sites. Using this method allows you, the troubleshooter to directly trace the flow whilst using a process of elimination across components. Schematics are wholly beneficial in locating problem sources. They save time and mean you’re not changing parts, testing and repeating, over and over.

Top Tip: Systems with manifolds are impossible to troubleshoot without a schematic. Choose this option in the first instance to save time and money.

Recommendation 3: How to Identify Specific Troublesome Components

This method is based upon meeting a solid understanding and knowledge of our first two recommendations. A deep understanding of components and the ability to trace potential problems using a schematic will produce an outcome showing a small number of potential problems. This is prize information and when used correctly with additional steps, allows troubleshooters to hone in. Changing all parts found having gone through the initial steps is not conducive to good working ethics or good business. In addition, removing multiple components puts hydraulics at risk of external contamination.

Top Tip: Use in-depth troubleshooting techniques based upon component knowledge.

Recommendation 4: Adjust Hydraulic Systems Correctly

It’s surprising just how many problems and failures arise simply from negative adjustments. Again, troubleshooters are required to take all of the above recommendations into account. It’s important to be knowledgeable surrounding not just components but adjustments also. Without this level of intelligence machinery may as well be fitted with faulty pieces.

Top Tip: Choose to arm yourself as a troubleshooter with the knowledge of how to properly adjust hydraulic systems.

Recommendation 5: Carry out Liability Checks

Maintenance is all about knowing your machinery and understanding that scheduled reliability checks are required. Get these right and you’ll see machines lasting longer whilst performing optimally.

Top Tip: As a troubleshooter, take your level of knowledge one step further in understanding how to spot the gradual wear and tear of components before complete failure occurs.

August 4, 2020 by steve

The New hydraulic Mining Shovel From Cat

If you’re looking to get the job done quickly and cost effectively, the new hydraulic mining shovel from Cat is well worth consideration. The most recent release is the 6060 hydraulic mining shovel, featuring a variety of new components. The 6060 hydraulic includes additional design enhancements, an increase in operator comfort, machine performance and overall durability. The new model boasts of an upgraded engine, increasing overall machine quality. Regular hydraulic maintenance will ensure longevity of the latest addition from Cat.

The 600t class mining shovel contains a bucket payload of around 61t per pass. This is in both face, shovel and backhoe configurations, extremely impressive! The 6060 is an efficient four-pass match with the Cat 793 mining truck and five-pass match with the Cat 794 AC mining truck.

What are the greatest benefits?

Twin cat 3512E engines are advanced in their performance, fuel efficient, and highly durable. Engines and hydraulics have up to 15% better fuel efficiency in comparison to the previous model with only up to 5%. Engine oils and filter change intervals have been doubled to 1000 hours and the vehicle comprises an enhanced, structured undercarriage and slew ring upgrade. In a nutshell, productivity is maximised alongside uptime and cost per ton.

In terms of longevity, the 6060 undercarriage offers heavy duty rollers, a revised track tensioning system, idlers and tracks. All of these are highly beneficial to overall performance. Some parts of the superstructure frame have been re-designed to improve particular areas. For example, some geometrical changes and plate thickness have taken place, helping reduce structural repair whilst increasing general service life.

How we can help

MCH Hydraulics are able to advise on your machinery including the 6060 from Cat. Through the right maintenance plan we will keep you running effectively with hydraulic repair services.

The 6060 Features

The 6060 presents a brand new, quality, cab and operator station that includes industry leading visibility via a large floor window, windshield and side windows. And let’s not forget the 6060 sensors, located throughout the entire vehicle. Sensors monitor operating data and any potential faults operators need to be aware of.
The 6060 gives both visible and audible notifications of any issues to prevent any accidents. To discuss this or any hydraulic machinery, get in touch with our experts today.

June 17, 2020 by steve

The Importance of Hydraulic System Maintenance

Hydraulic systems are quasi-hydrostatic drive or transmission systems. Their industry role allows them to use pressurised hydraulic fluid and in turn, this powers a corresponding machine. Today we are investigating hydraulic repairs and the importance of keeping such equipment maintained.

We’ll begin with components;

Hydraulic systems are made up of various components. Main parts include the reservoir, a pump, valves and actuators. It’s inevitable to experience wear and tear with regular usage and with this in mind, maintenance is intrinsic.

Remain safe within the workplace;

Keeping employees safe is prevalent for every company. Attached to hydraulic machinery is the Provision and Use of Work Equipment Regulations 1998 (PUWER). These regulations state equipment has to be not only safe for use but maintained safely and inspected for correct installation. In addition, it is the employers responsibility to make sure equipment is checked regularly and kept to these high standards.

Adhering to these guidelines ensures the safety of everyone. If ignored, there’s potential for the escape of pressurised hydraulic fluid. This can result in an explosion thus putting individuals seriously in harm’s way.

Keep costs down;

One of the most common faults with hydraulic equipment is due to dirt particles. Left over time, bigger problems will occur, turning a straightforward maintenance job into something much costlier. Working in line with PUWER regulations helps to keep dirt away from systems.

Addressing the wear and tear of components early also saves money. Choosing to replace parts before they completely break is inexpensive in comparison to waiting it out and hoping for the best. The knock on effect of waiting sees additional parts damaged. Worst case scenario is irreparable damage.

Take advantage of downtime;

Taking the time out to check hydraulic machines keeps employees safe, keeps costs down and doesn’t take long at all. Should any parts require changing, replacement may take just a few hours. Get it right the first time and you’re saving on additional downtime. Major breakdowns can take anywhere from a few days to several weeks to repair.

At MCH Hydraulics we are experts in maintaining and servicing hydraulic machines. For more information on this service, please contact us today.

April 25, 2020 by steve

Hydraulic Power Packs & Their Use

For years, hydraulics has become a major part of the industrial and automotive industries. Many companies rely upon these powerful devices to help manage the process of their equipment in a modern way. At MCH Hydraulics, we know that many people are looking for various ways to try and use such a system. Let’s take a look at how hydraulics work, and why they are such a vital part of the modern system.

Providing Power Where Needed

Many hydraulic options mean that you need to get some kind of built-in power supply to get the maximum performance level out of the hydraulic item itself. However, with a power pack, you can make sure you get a hydraulics system working without having to find a built-in power supply. Instead, you can utilise the immense pressurised fluids which are inside to help provide the hydraulic power that is needed to run the machinery independently.

This means that you can power a different machine by using hydraulic power. This is very useful, making sure that you can get a solution that allows you to do the job that you need. Since hydraulic power packs have their fluids housed in a large reservoir, they also use a regulatory system to help make sure that the right level of power is provided to any particular location that needs hydraulic boosts.

This is very important as it means that users could connect one – or more – control valves and power more than one machine from the same hydraulic power pack. This allows the package to be used for more than one single purpose. Think how much more useful that is for a general operation than it is to rely upon a standard built-in power solution!

Hydraulic Power Packs Come in all Shapes & Sizes

One thing to note about hydraulic power packs is that they come in all shapes and sizes. This means that there is a specific style that would be suitable for the project(s) that you have in mind. If you keep that in your mind when making a decision, you can easily make sure that you get a hydraulic system that can be used as and when you need it.

At MCH Hydraulics, we also offer bespoke hydraulic power packs alongside our standard options. let us know what you need, and we can make sure that you get the right fitting and power style for your own personal needs.

Do Hydraulic Power Packs Need Maintenance?

Like any other hydraulic system, though, it’s essential that you make space for maintenance. If you want a hydraulic power pack to last you longer than normal, you should schedule for semi-regular maintenance to take place. This will ensure that you can avoid accidental issues and needless downtime. Using something like this is supposed to speed your job up, not slow it down!

That’s why with a bit of maintenance and the right size selection you can get a high-end hydraulic power pack to make your life much easier and simpler overall.

March 15, 2020 by steve

Hydraulic Power Packs and E11 Certification

Within the mobile hydraulic power industry, there are certain safety and conformity regulations that must be adhered to in order to ensure that products are reliable and safe to use. These standards are referred to as the E Mark, which is a branch of the ECE Marks. These standards help consumers understand that a product meets industry standards.

So, what is the E Mark?

Simply speaking, an E Mark demonstrates that a product has been tested and adheres to EU standards. The numbers that come after the E, signify which standards are met. For example, E11 refers to the UK, whilst E37 signifies Turkey.

What does this mean for you?

The E11 certification should provide you with peace of mind about the Hydraulic Power Pack you are purchasing, as you will know it meets reliability and safety standards. Repercussions of purchasing an unsafe product could be catastrophic for a business in terms of safety and value for money. Therefore, it should be avoided at all costs. Ensuring products purchased have the E11 certification, often found in the form of a logo, saves a lot of valuable time and money, not to mention reduces the safety risks significantly.

The specifics;

An E Mark is an ECE Mark that certifies a vehicle or vehicle component product is approved for sale in the EU. It covers everything from commercial vehicles, general vehicles and construction machinery. To achieve the certification, equipment must meet EMC (Electromagnetic Compatibility) standards.

How is a product tested?

In order to certify that a product meets EMC standards, it is tested by an independent facility, an approved test house, to ensure it achieves each of the criterion outlined in the standards. In addition, a CoP (Conformity of Production) must be issued.

And a CoP is?

A CoP is simply a quality control plan to ensure that all future products meet the same standards and are therefore safe and reliable.

E Marking began in 2004;

E Marking came into effect under the 2004/104/EC directive which regulated the movement of electronic equipment used in motor vehicles in Europe. This was as a result of stricter regulation which came into force in 2002.

MCH Hydraulics Limited;

Here at MCH Hydraulics Limited we offer superior quality high pressure Hydraulic Power Pack Units and Hydraulic Power Units which meet the E11 Mark standards, so that you can be sure the product you receive is both safe and reliable.